At a Glance
- Tasks: Program and troubleshoot PLC systems for automotive automation projects across North America.
- Company: Join VOLCANIX AUTOMATION, a leader in industrial automation.
- Benefits: Competitive pay, travel opportunities, and expense coverage.
- Other info: Dynamic role with travel and remote work options.
- Why this job: Make an impact in the automotive industry while working with cutting-edge technology.
- Qualifications: 4+ years in automotive automation and strong PLC programming skills required.
The predicted salary is between 72000 - 88000 $ per year.
VOLCANIX AUTOMATION is seeking experienced industrial automation Controls Engineers to support Tier 1 automotive projects across Canada, USA, and Mexico. Our client is based in the Greater Barrie, Ontario region, so candidates should be within commuting distance or willing to temporarily relocate for project phases.
This role covers automotive automation systems including robotic welding cells, material handling, and general assembly. Work is split between on-site support in demanding production environments and offline/remote programming phases, so there's a mix of travel and desk-based development depending on the project stage. You'll support power-on, integrations, commissioning and troubleshooting. Note that projects follow strict customer PLC and robotics standards, and in some cases pre-approved code templates you'll be expected to work within.
Responsibilities
- Program, troubleshoot, and optimize PLC systems
- Support production launches, cycle-time improvements, and downtime reduction
- Integrate PLC-controlled systems with robots and safety devices
- Work with welding systems (spot, projection, MIG, and adhesive application)
- Perform system validation, buy-offs, and customer acceptance tests
- Troubleshoot electrical and controls issues on-site
- Assist with robotic equipment commissioning and debug where required
- Collaborate with controls, robotics, mechanical, and production team
Required Skills
- Controls Engineering: Strong PLC programming experience
- Platforms: Allen-Bradley (RSLogix / Studio 5000), Mitsubishi (GX Works)
- Experience with industrial networks (EtherNet/IP, IO Link)
- Ability to follow mature, customer-specific programming standards
Mandatory Requirements
- 4+ years of experience within the automotive automation industry (OEM or Tier 1)
Preferred Experience
- OEM experience (GM, Ford, Stellantis, Honda, Tesla)
- Tier 1 automotive suppliers
- Automotive automation processes: spot welding, projection welding, MIG welding, adhesive/dispensing, material handling, and general assembly
- Vision systems and error proofing (EPP)
- Robot integration experience (FANUC, ABB, NACHI) an asset
General Requirements
- Willingness to travel for on-site project phases across North America & Mexico (travel varies by project stage, with lighter periods during offline/remote programming)
- Ability to work independently on customer sites
- Strong problem-solving and troubleshooting mindset
- Good communication and documentation skills
- Engineering or technical degree preferred
Work Authorization
We welcome candidates who are: Independent Contractor, Eligible for TN Visa, Eligible for Canadian Work Permit, Authorized to work and travel across North America & Mexico.
Travel and work-related expenses will be covered by the company.
Controls Engineer in Barrie employer: Nix Sensor
At Volcanix Automation, we pride ourselves on being an exceptional employer that values innovation and collaboration in the fast-paced world of automotive automation. Our Greater Barrie location offers a supportive work culture with opportunities for professional growth, competitive compensation, and comprehensive benefits, including travel expense coverage. Join us to work on exciting Tier 1 projects across North America while enjoying a balanced mix of on-site and remote work, fostering both personal and career development.
